Once the virgin plastic granules have been produced, they are ready to be transformed into chairs using the injection molding process.

🔥 Melting the Granules:
Virgin plastic granules are loaded into a plastic injection molding machine’s hopper, where they’re fed into a heated barrel and melted at high temperatures (typically 200–250°C) until they become a smooth, consistent molten material.

🪑 Injection into Chair Molds:
The molten plastic is then injected under high pressure into a specially designed steel mold shaped like a chair.

• This mold has precise dimensions and features that ensure the finished chair meets strength, durability, and appearance standards.

• Cooling channels inside the mold allow the molten plastic to solidify quickly, forming a rigid, ready-to-use chair.

⚙️ Demolding and Finishing:
Once cooled, the mold opens, and the newly formed chair is ejected.

• Any extra plastic (called flash) is trimmed.

• Chairs may undergo additional finishing steps like polishing, UV coating, or inspection for quality.

📈 High-Volume Production:
With advanced, fully automated machines and multiple molds operating simultaneously, this process can produce up to 2,000 chairs per day, depending on machine capacity and cycle time.

• This high throughput ensures a steady, reliable supply for both wholesale and retail markets.